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10 Best Stick Welders 2025 in the United States
#1
Winner
ARCCAPTAIN 250A MIG Welder, 110V 220V Gas MIG/Gasless MIG/Stick/Lift TIG/Spool Gun/Spot 6 in 1 Welding Machine Aluminum Welding Machine Professional Welder Machine with Large LED Display
The ARCCAPTAIN 250A MIG Welder is a versatile 6-in-1 machine offering MIG, gasless MIG, lift TIG, stick welding (MMA), spot welding, and spool gun capabilities, making it an excellent choice for handling multiple metal types including mild steel, stainless steel, and aluminum. Its 250 amp max output provides sufficient power for medium to heavy-duty stick welding jobs. It operates on both 110V and 220V input, adding flexibility for use in various workshop or home settings.
Rating
10.0
Chosen by1,495
Input Voltage
Electrode Compatibility
Arc Stability
Most important from
877 reviews
#2
Miller 907757 Multimatic 220 AC/DC Multiprocess Welder - Versatile Multi-Process MIG, Flux-Cored & TIG Welder Machine - Portable Welding Machine with MIG Gun, TIG Torch & Multi-Voltage Plug 120V&240V
The Miller 907757 Multimatic 220 AC/DC Multiprocess Welder stands out with its versatility, allowing you to handle MIG, flux-cored, stick, and TIG welding processes. This all-in-one capability makes it a practical choice for those who need a multi-process welder. The welder's QuickTech feature automatically adjusts settings and determines polarity, saving you time and reducing the need for manual adjustments.
Rating
8.8
Input Voltage
Most important from
40 reviews
#3
ESAB Rebel EMP 205ic AC/DC Multi-Process MIG/STICK/TIG Welder
The ESAB Rebel EMP 205ic AC/DC Multi-Process Welder stands out as a versatile option for stick welding, among other processes like MIG and TIG. Its true all-process capability allows it to effectively handle a range of applications, including using 6010 electrodes, which is beneficial for those involved in industrial welding tasks. One of its key strengths is the sMIG technology that adapts to the welder's technique, providing stability and improving welding quality. This feature can help both seasoned welders and beginners achieve better results with less training time.
Rating
8.2
Amperage Range
Portability
Most important from
53 reviews
Top 10 Best Stick Welders 2025 in the United States
#1
Winner
ARCCAPTAIN 250A MIG Welder, 110V 220V Gas MIG/Gasless MIG/Stick/Lift TIG/Spool Gun/Spot 6 in 1 Welding Machine Aluminum Welding Machine Professional Welder Machine with Large LED Display
ARCCAPTAIN 250A MIG Welder, 110V 220V Gas MIG/Gasless MIG/Stick/Lift TIG/Spool Gun/Spot 6 in 1 Welding Machine Aluminum Welding Machine Professional Welder Machine with Large LED Display
Amperage Range: 250 amp max output
Input Voltage: 110V and 220V
Portability: about 33 pounds
Electrode Compatibility: MIG, gasless MIG, TIG, stick, spot
Arc Stability: digital control stabilizes arc
Chosen by 1495 this week
Miller 907757 Multimatic 220 AC/DC Multiprocess Welder - Versatile Multi-Process MIG, Flux-Cored & TIG Welder Machine - Portable Welding Machine with MIG Gun, TIG Torch & Multi-Voltage Plug 120V&240V
Miller 907757 Multimatic 220 AC/DC Multiprocess Welder - Versatile Multi-Process MIG, Flux-Cored & TIG Welder Machine - Portable Welding Machine with MIG Gun, TIG Torch & Multi-Voltage Plug 120V&240V
Input Voltage: 120V and 240V
Portability: 94 pounds
Electrode Compatibility: different electrodes
Arc Stability: stable arc performance
ESAB Rebel EMP 205ic AC/DC Multi-Process MIG/STICK/TIG Welder
ESAB Rebel EMP 205ic AC/DC Multi-Process MIG/STICK/TIG Welder
Portability: 49 lbs
Electrode Compatibility: 6010 electrodes
Arc Stability: sMIG technology
Stick Welder, Maxstar 161 S Series, 240
Stick Welder, Maxstar 161 S Series, 240
Duty Cycle: decent
Input Voltage: 240V
Portability: portable
Electrode Compatibility: compatible with various electrodes
Arc Stability: smooth and consistent
Miller 907693 Multimatic 215 Multiprocess Welder - Versatile Multi-Process MIG, Flux-Cored & TIG Welder Machine - Portable Welding Machine with Wire Feeder, MIG Gun & Multi-Voltage Plug for 120V&240V
Miller 907693 Multimatic 215 Multiprocess Welder - Versatile Multi-Process MIG, Flux-Cored & TIG Welder Machine - Portable Welding Machine with Wire Feeder, MIG Gun & Multi-Voltage Plug for 120V&240V
Amperage Range: various materials
Input Voltage: 120V and 240V
Portability: 38 lbs
Electrode Compatibility: MIG, flux-cored, stick, DC TIG
Arc Stability: Smooth-Start technology
Related Products
ARCCAPTAIN 160A MIG Welder 110V 220V 4 in 1 Welding Machine Gas MIG, Gasless MIG Flux Core Welder, Lift TIG, MMA Stick Welder, Welder Machine with Synergy for Beginner IGBT Inverter Portable Welder
ARCCAPTAIN 160A MIG Welder 110V 220V 4 in 1 Welding Machine Gas MIG, Gasless MIG Flux Core Welder, Lift TIG, MMA Stick Welder, Welder Machine with Synergy for Beginner IGBT Inverter Portable Welder
Amperage Range: up to 160A
Input Voltage: 110V and 220V
Portability: 11.8 pounds, handle, shoulder strap
ESAB 0558102240 Rebel EMP 215IC Multi-Process MIG/TIG/Flux/Stick Welding System, sMIG Technology, 4.3" Screen, Victor Gas Regulator, TWECO Fusion 180 MIG Gun, TIG Torch and Electrode Holder
ESAB 0558102240 Rebel EMP 215IC Multi-Process MIG/TIG/Flux/Stick Welding System, sMIG Technology, 4.3" Screen, Victor Gas Regulator, TWECO Fusion 180 MIG Gun, TIG Torch and Electrode Holder
Amperage Range: decent amperage range
Input Voltage: 120V and 230V
Portability: 79 pounds
Electrode Compatibility: MIG gun, TIG torch, electrode holder
Arc Stability: reliable arc stability
ARCCAPTAIN 165A MIG Welder 110V/220V, 2025 Newest [Large LED Display] 4 in 1 Gasless/Gas MIG/Lift TIG/Stick Welding Machine Multiprocess Welder Machine, IGBT Inverter Welder with Synergy, 2T/4T
ARCCAPTAIN 165A MIG Welder 110V/220V, 2025 Newest [Large LED Display] 4 in 1 Gasless/Gas MIG/Lift TIG/Stick Welding Machine Multiprocess Welder Machine, IGBT Inverter Welder with Synergy, 2T/4T
Amperage Range: up to 165A
Duty Cycle: 60%
Input Voltage: 110V and 220V
Portability: 10 pounds, handle, shoulder strap
Electrode Compatibility: supports stick electrodes
Arc Stability: hot start, arc force adjustments
TOOLIOM MIG/TIG/CUT/Stick Welder 5 in 1 Multiprocess Welding Machine 110/220V Dual Voltage Aluminum Welding Machine Spool Gun Compatible
TOOLIOM MIG/TIG/CUT/Stick Welder 5 in 1 Multiprocess Welding Machine 110/220V Dual Voltage Aluminum Welding Machine Spool Gun Compatible
Amperage Range: up to 200A
Input Voltage: 110/220V
Portability: about 46 pounds
Electrode Compatibility: common welding wires and electrodes
Arc Stability: generally good
#10
ESAB® Renegade VOLT™ ES 200i Battery-Powered Stick and TIG Welder
ESAB® Renegade VOLT™ ES 200i Battery-Powered Stick and TIG Welder
Amperage Range: 200 A on 230V, 140 A battery
Duty Cycle: 80%
Input Voltage: 120/230 V
Portability: Portable with 4 batteries
Electrode Compatibility: Various electrodes
Arc Stability: Highly regarded
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Buying Guide for the Best Stick Welders
Choosing the right stick welder can be a bit overwhelming, especially if you're new to welding. Stick welders, also known as Shielded Metal Arc Welding (SMAW) machines, are versatile and can be used for a variety of welding tasks. To find the best fit for your needs, it's important to understand the key specifications and how they impact performance. By considering your specific requirements and the types of projects you'll be working on, you can make an informed decision.Amperage RangeAmperage range refers to the range of electrical current the welder can produce. This is important because different materials and thicknesses require different amperage levels. Lower amperage (20-100 amps) is suitable for thin materials like sheet metal, while higher amperage (100-250 amps) is needed for thicker materials like structural steel. To pick the right one, consider the types of projects you'll be working on. If you plan to weld a variety of materials, a welder with a wide amperage range will be more versatile.
Duty CycleThe duty cycle indicates how long a welder can operate continuously before needing to cool down. It is usually expressed as a percentage of a 10-minute period. For example, a 20% duty cycle at 150 amps means the welder can run for 2 minutes at 150 amps before needing an 8-minute rest. This spec is important for productivity and efficiency. If you have long welding sessions, a higher duty cycle (40-60%) is preferable. For occasional or hobbyist use, a lower duty cycle (20-30%) may be sufficient.
Input VoltageInput voltage refers to the electrical power required to run the welder. Stick welders typically come in 120V, 240V, or dual voltage options. 120V welders can be plugged into standard household outlets and are suitable for light-duty tasks. 240V welders require a special outlet and are better for heavy-duty welding. Dual voltage welders offer flexibility, allowing you to switch between 120V and 240V depending on the job. Choose based on the power availability in your workspace and the type of welding you'll be doing.
PortabilityPortability refers to how easy it is to move the welder around. This is important if you need to transport the welder to different job sites or move it around your workshop. Lightweight and compact models are easier to carry and store, making them ideal for mobile welders or those with limited space. However, more portable models may have lower power output. Consider your need for mobility versus the power requirements of your projects when choosing a welder.
Electrode CompatibilityElectrode compatibility refers to the types of welding rods the welder can use. Different electrodes are suited for different materials and welding positions. Common electrodes include E6010, E6011, E6013, and E7018, each with its own characteristics. Ensure the welder you choose is compatible with the electrodes you plan to use. If you work with a variety of materials, a welder that supports multiple electrode types will offer greater versatility.
Arc StabilityArc stability refers to how steady and consistent the welding arc is during operation. A stable arc produces cleaner welds with less spatter and is easier to control, especially for beginners. Welders with advanced arc control features provide better stability, making them suitable for precision work. If you're new to welding or require high-quality welds, look for a welder with good arc stability.